Textile Industry's First Choice For Pformation And Upgrading: Sewing Automation Equipment

< p > with the increasing demand for clothing style, function and quality, the delivery time of garment production is becoming shorter and shorter. < a href= "//www.sjfzxm.com/news/" > Product Process < /a > is changing more and more frequently. The traditional mass production mode is challenged.

This challenge not only posed a threat to small and medium-sized garment enterprises, but also plagued large and medium-sized garment enterprises.

Because in the mass production mode, flexibility and productivity are contradictory.

Only a single species, large quantities, special equipment, stable technology and high efficiency can form economies of scale; otherwise, the efficiency of production will be affected.

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< p > before organizing the topic of the efficient production line for men's shirts, the author's thinking also stayed in < < a href= > http://cailiao.sjfzxm.com/Matertial/show/default.aspx > clothing equipment < /a > the higher the automation level, the higher the production efficiency, but with the deepening of the interview, it was found that automation equipment encountered many challenges in practical application.

The flexible production of clothing is mainly manifested in the changeable adaptability to the processing objects, that is, it can be easily pformed from one garment to another.

In mass production mode, the switching time of product style is very long. Once the money is changed, the equipment and personnel should be adjusted, and the production efficiency is low and the inventory is large.

Among all the clothing varieties, men's shirts have been regarded as varieties of relatively small styles and simple techniques, but there are still many characteristics of product diversification and small batch production.

The biggest challenge of this feature to automation equipment is the replacement of moulds and the balance between efficiency and investment cost.

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< p > in the interview, a number of shirts enterprises mentioned that the automatic shirt pocket sticker and the automatic cuff machine that had been introduced by huge amounts of money were finally set up as a result of the mold problem.

Taking the automatic cuff machine as an example, the width, length and shape of sleeve are constantly changing, but the corresponding die is very difficult to change, and the cost of replacement is not low.

The efficiency advantage of automatic equipment in batch production is very obvious, but it is not so obvious once it is frequently changed and the volume is relatively small.

In addition, savvy investors will carefully consider the efficiency of each device investment, and spend money on the knife edge.

This is also the main reason for the relatively low degree of automation of the domestic style shirts enterprises, and they are more willing to spend money on skilled workers.

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< p > in spite of retaining skilled workers and controlling the quality of key processes, these domestic enterprises also face the problems of older employees, unstable quality and low overall efficiency.

As we all know, there are a lot of waste in the traditional fashion production mode: the waste of pportation, the waste of waiting for material, the waste of action, the waste of manufacturing, and the excessive waste.

Using automatic pmission line can reduce the waste of pportation and intermediate inventory, but there are two problems to be solved, one is balancing the process design, the other is the concept of total staff quality management must be carried out. Two.

The automatic sewing machine will complete the multi-channel process at one time, reduce the waiting time, reduce the labor intensity and the production efficiency of the workers, but must solve the programmability of the automation equipment, that is, only changing the software and a small number of components can produce the products.

Of course, the price of equipment can not be too high is also the focus of clothing enterprises, "it is best to recover investment in 2 years".

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< p > in order to avoid the embarrassment of high-end specialized equipment facing small batch and multi batch production, many powerful large garment enterprises begin to take the road of joint equipment manufacturers to develop and pform old machines. On the one hand, they can reduce the initial investment in equipment, and on the other hand, increase the ability of enterprises to respond.

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< p > it can be predicted that flexible production is the main development direction of < a href= "//www.sjfzxm.com" > garment manufacturing < /a >.

How to achieve flexible and automated production requires equipment manufacturers and garment enterprises to work together to solve them.

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